CCTV News: "Black Light Factory" is a highly intelligent and automated modern factory. Even if it is unmanned, the factory can produce 24 hours a day without interruption. Jiangxi has built a "black light factory" with the help of digital transformation and upgrading, and while reducing costs and increasing efficiency, it has made every effort to promote manufacturing companies to the international market. Next, let’s go to Jiangxi together to take a look.

The reporter came to a large building block toy production base, and the environment here was very similar to a children's playground specially prepared for children in a shopping mall. There is a large building block splicing model in the base. It was made up of a team of 8 people, using 1.44 million building block accessories, which took a year to form.

This "black light factory" specializing in the production of toy smart equipment and building block toys, the factory also uses colorful building block elements. At the beginning of the new year, the company is working at full capacity for 24 hours to produce uninterruptedly. Universal blocks of different colors and models are "sprayed" into the frame, and the AGV transport robot will automatically send the product to the designated location.

Lin Chongpu, general manager of Jiangxi Zhongji Intelligent Manufacturing Technology Co., Ltd., said: "This batch of orders has more than 300 tons, and the goods are worth more than 20 million yuan. The current production cycle takes one month. Because the delivery period is relatively tight, I work overtime for 24 hours to produce this batch of goods quickly, pack and transport them in Shantou, and export them to European and Southeast Asian markets."

Walking through the workshop, the factory terminal equipment realizes the intelligent "Internet of Everything" through high-speed 5G network, digital twin technology and smart factory management system.

Liu Xuji, director of the factory management department of Jiangxi Zhongji Intelligent Manufacturing Technology Co., Ltd., said: "This screen is the central control platform of the entire smart park, and it is also similar to our 'brain'. Such as equipment access, injection molding machines, the number of material box robots, AGV robots, and the online rate of equipment can be monitored in real time in the first time. The entire monitoring system can achieve blind spotless monitoring from warehousing to production lines."

Thanks to the support of digital and intelligent technologies, workers are almost no see on the smart production line, but the production efficiency is 8 times higher than that of parent companies in coastal areas. Cost reduction and efficiency increase bring direct foreign trade advantages.

Liu Xuji said: "Compared with traditional manufacturing plants, we have improved efficiency by 80%, product quality pass rate by 100%, and labor costs have decreased by 80%, which has enhanced the overall market competitiveness of the products."

From the red soil in southern Jiangxi to the shore of Poyang Lake, the wave of digital and intelligent has put traditional manufacturing on the "fast lane" of transformation, upgrading, and innovative development.

The reporter saw at a lighting technology company in Ruichang, Jiangxi that it was filled with lamps of various shapes. It looked particularly like the ancient tungsten filament lamps from a distance, but in fact the luminous components inside were more energy-saving and environmentally friendly LED filaments. This company successfully goes offline for 450,000 lamps like this every day and sells them to more than 170 countries and regions around the world.

Ji Yilan, director of the General Manager's Office of Jiangxi Kaiyao Lighting Co., Ltd., said: "These retro LED filament lamps use antique designs. Because of their beautiful shape, efficient and energy-saving characteristics, such as bars, festivals, and family scenes in Europe and the United States, will use this lamp to create a romantic atmosphere. Our shipment volume in a year can reach 100 million."

In the past year, the total output value of this company has exceeded 1.4 billion yuan, foreign trade exports have reached 1.3 billion yuan, and more than 200 production lines are operating, each production line requires less than 10 workers. The secret is digital upgrade. Through intelligent perception technologies such as lidar, wireless digital transmission, and the Internet of Things, enterprises have achieved management informatization, production automation, and logistics intelligence.

Jiyilan said: "Factory like this can produce even if the lights are turned off. Production efficiency has been improved by 30%, quality stability has also been improved by 30%, product delivery cycle has been shortened, and our export competitiveness has also been effectively improved."

Since 2024, more than 10,000 companies in Jiangxi have planned to complete digital transformation within 2 years. At the same time, customs, taxation, entry and exit departments and other departments fully utilize the policies of benefiting enterprises from the origin, and provide convenient measures such as export declaration, appointment inspection, etc. face-to-face for foreign trade enterprises. The policy dividends that continue to be released strongly support high-end manufacturing enterprises to enter the overseas market.